News
Fully segmented High Performance Saw Blade Kera Line for ceramics and glass
DIABÜ® Diamond Tools expands the product range with the new Saw Blade Kera Line.
The saw blade is distinguished by a special toothing, which is designed as a full continuous ring and is thus particularly suitable for cutting of extreme hard and rough materials such as Ceramics, Asprolit Glass Stone, Glass Ceramics, Dekton, Stoneware and Neolith.
For the specially designed segment geometry a further developed metal bond with very sharp diamond crystals is used. The very sharp diamond cutting edges ensure a clean and particularly sharp cut at the upper and lower cutting edge.
The blade is therefore ideally suited for the separation of very hard and break-sensitive materials without fractions, with low pressure and low stress. Due to the stable core, miter cuts can be carried out without problems.
The Kera Line Saw Blade is available in the following versions with silent core:
- KSO Ø 300 mm with bore Ø 60 mm x 1,8 mm with 21 closed teeth 40×2,8×8 / 10 mm
- KSO Ø 350 mm with bore Ø 60 mm x 2,5 mm with 27 closed teeth 40×3,5×8 / 10 mm
- KSO Ø 400 mm with bore Ø 60 mm x 2,5 mm with 31 closed teeth 40×3,5×8 / 10 mm
The blade can also be supplied with 2 reinforcing flanges. The flanges are glued on both sides and stabilize the silent core, the silent blade becomes even quieter and leads to an excellent cutting result with a sharp edge.
Deviating dimensions on request possible.
DIABÜ® Saw Blade AXIS
Especially for the new CNC bridge cutting saws DIABÜ has developed an extremely, robust and easy cutting saw blade. Along all the axes we achieve the highest cutting precision.
No matter, if angle cuts or curves – the new AXIS succeeds in all of your requirements.
AXIS Highlights:
- Z-axis = high cutting depths
- Y-axis = high traverse speed
- Rotation Axis = straight angle cuts, curves are possible
Available for granite, engineered stone as wll as other materials
Application Range of AXIS Granite:
- CNC bridge cutting saws
- bridge saws
- multiple bridge saws
- stationary saws
Application Range of AXIS Engineered Stone:
- CNC bridge cutting saws
- bridge saws
- multiple bridge saws
- stationary saws
DIABÜ® Multi-Wire
The new multi-wire with saw beads of diameter 7,3 mm do have the following features: Easy cutting quality with special high load carrying wire out of steeland long-term flexibility plastic coating. High durability, no wire breaks. High quiet running when sawing, low vibration sawing, very gentle for machines and equipments.
Excellent cutting- and surface quality of the plates. The multi-wires are available endless spliced or closed finish.
CNC-Grinding Rolls
Our CNC-grinding roll programme has been expanded by sintered diamond rolls, which have an essential longer durability than electroplated tools. Better constant grinding features realize a constant high-grade grinding result. Furthermore the successive rolls will be treated softer, as the material removal is more accurate and constant.
Ceravex Tools
For the graining #200, #400 and #800 now we have Ceravex grinding rolls in our programme with a new developed resin system with excellent wearing features and considerable higher running times than rolls which are bonded with Dia-sheet. Great cost reductions are possible, as the running periods could be increased by a wide margin.
Extreme high durabilities compared with constant very good material removal: Our new Ceravex planet tools for the surface and edge grinding Dia 100-130 mm, Ceravex chamfer grinding planet for the chamfer (2 grainings for anexcellent brilliance), long-term running time and only a little sludge.
Ceravex grinding bars/rails for grinding machines (less grainings, longer durability).
RED Line Saw Blades
We improved our RED Line Laser Titan by a better cutting performance, i.e. this saw blade convinces by an excellent cutting efficiency and security. Lasered segments perform all safety standards and protect the consumers.
You will get a tool you can rely on!
New Tool Developments from DIABÜ®
The current developments from DIABÜ® Diamond Tools GmbH are characterized by functional and innovative tool desgin. The product range has been permanently expanded and improved like the last years before. Besides the quality the main focus is put among other things on a high brand recognition of the products. DIABÜ® is concentrated on top quality and high performance according to the motto „Top Quality has Future! “
We have again invested great efforts in new developments and technology. The laser welded saw blade Red Line Titan could achieve excellent sales figures. The laser technology for wet cutting saw blades in the natural stone market meets the spirit of the time.
To be also competitive in the wire production in future, automated handling systems are used in all production fields today. Consistent further developments of the wire design promise increased cutting speeds and improved output at the same time.
DIABÜ® Helix Diamond Wire
Just now DIABÜ® has presented its new DIABÜ® HELIX diamond wire which is mainly used in quarries at the moment and could achieve excellent results in productivity.
The cutting speed has been increased by more than 80% due to more powerful machines and at the same time a higher tool life by nearly 20%. New production methods as well as improved vulcanization technique are responsible for this achievement. The wire is moreover characterized by a new design and thus improves the flexibility and robustness during difficult cutting conditions in the quarry. The new injection-mold design additionally contributes that both the carrying wire and the bead are coated at a optimum. Due to this improvments the wire runs with low vibration, achieves higher cutting speeds and wears off uniformly round, as a result the wire life increases quite a lot.
For the use on multi wire saws the new dia 8mm DIAPERL® KUF wire has proved its performance. This wire has highly compressed beads which are strong fixed with special springs and plastic injection molding. The wires of multi wire saws in particular need to be very smooth and unproblematic which can be achieved here by the special construction.